Reaching net zero is a goal for many organisations working within the manufacturing or an industrial setting, including ourselves. The movement has already yielded positive results as the number of contributors increases with each passing year. For Elmelin, we are intent on limiting our output of greenhouse gas emissions and continuing to support the hard work being carried out by the likes of the Responsible Mica Initiative to ensure the sustainable sourcing of mica. The industrial sector can have a major impact on reaching sustainability goals, with a noteworthy focus of the SDGs set out by the United Nations being placed on advancing energy-efficient technologies and sustainable industrialisation (SDG9).
Industrial insulation has been a staple for Elmelin over the years and it’s an area we continue to work in. Playing a vital role in maintaining energy efficiency and improving the useful life of industrial machinery, industrial insulation has seen new materials and solutions being developed to further enhance its effectiveness. At Elmelin, we specialise in industrial insulation which is fronted by Elmtherm, an innovative solution that not only reduces energy consumption and carbon footprint, but also has an impressive return on investment. We’ll explore Elmtherm in more detail later but for now, we’ll discuss the benefits of sustainable industrial insulation and why it should be invested in.
Manufacturing processes often involve extremely high temperatures, which can lead to significant energy loss and increased costs. Suitable high temperature insulation is a solution that can help manufacturers to not only reduce energy consumption, but also save money. As an industrial insulation manufacturer, we recognise the importance of cost control and the impact of rising energy prices. High temperature insulation is designed to withstand extreme temperatures found in industrial processes and prevent heat loss, making it an essential component in manufacturing sites. …
High temperature insulation is a necessity for many industries. Many processes generate high temperatures and keeping these under control allows for safe, normal operations. Without suitable insulation, damage can occur both to machinery and equipment but also to the user. We specialise in mica-based insulation solutions for a wide range of industries, such as mica roll laminates for industrial furnaces. From EV batteries to foundry and steel, our solutions exist to improve safety and extend useful life without compromising on performance and efficiency.
Over the years, we have developed multiple innovative insulation products that use mica as a core material to achieve the necessary protection from both excess thermal and electrical energy. The majority of our products are manufactured into sheets, tubes and rolls in order to fit the specification of the applications. We’ve worked closely with other manufacturers to learn and develop our solutions, ensuring they meet the exact requirements and functionality. One of our key products is mica roll laminate, which comes in multiple forms and is used predominantly in coreless induction furnaces.
The steel and foundry industry has been a major contributor to global manufacturing, producing a hugely vast range of materials, appliances and products. It’s an enormous industry, and crucial for meeting the intense production demands that exist in the current climate. Industrial furnaces, whether electric arc or coreless induction, reach extremely high temperatures in order to melt down the metals. Steel casting uses moulds to shape and form molten metal into pipes and tube fittings, automotive parts and machinery components.
In 2020, the revenue generated in the iron and steel casting industry was in excess of USD 145 billion. Moreover, even with the detrimental effects of COVID-19, there is still an estimated compound annual growth rate of over 5.4% from 2021 to 2027. In Europe, the CAEF, or The European Foundry Association, is responsible for the overall production of metal castings. Founded in 1953, the CAEF is now an alliance of 23 national foundry associations from 22 European countries. European production accounted for 16.8 million tonnes of the 112.7 million tonnes of castings produced globally.
When discussing furnace safety, this just doesn’t just refer to the health and safety of staff working with them, but also an induction furnace’s operational capabilities as well. These large, expensive pieces of equipment are required on a daily basis working at maximum efficiency and capacity. With the steel and foundry industry being so demanding, it’s crucial to ensure that they operate consistently and avoid breakdowns. Here we’ll discuss the benefits of mica insulation for furnace safety.
Working with incredibly high temperatures and potentially volatile materials on a daily basis means that considerations around industrial furnace safety are of critical importance. …
In order to meet changing customer needs and rising demand for more choice, faster turnaround and better quality, many industries need to constantly look to innovative ways to increase efficiency. For many in manufacturing and similar industries, having effective high temperature thermal insulation for equipment and machinery is key to achieving this. A (relatively) recent innovation in high temperature insulation is microporous technology. …
In our previous blog post, we examined in detail five thermal insulation materials and their physical and thermal properties. In this post, we’re going to get into official thermal classification of insulating materials, their importance when it comes to selecting the right type of insulation and the applications of the materials in each classification.
High temperature insulation is vital in many manufacturing applications such as continuous processing, where operating temperatures should be controlled to achieve maximum efficiency and consistency, and foundry and steel, where effective thermal insulation can help to extend the life of equipment and provide additional safety measures. …
